5+ Years Overall Work Experience

Mohammed Bilal M

Mohammed Bilal M

Senior Engineer in Purchasing Quality

Dynamic Quality Engineer currently driving supplier quality and APQP/PPAP activities at Bosch Ltd. Committed to executing root cause analysis, driving preventive measures, and implementing quality enhancement strategies in fast-paced automotive and manufacturing environments.

Mohammed Bilal M Profile Photo

Professional Experience

Driving quality engineering, supplier improvement programs, and project timelines across leading automotive enterprises.

Senior Engineer - Purchasing Quality @ Bosch Ltd.

Aug 2023 - Present

Responsible for supplier-supplied component quality from development (APQP) to End of Production (EOP). Acts as Single Point of Contact (SPOC) for Value Stream quality concerns.

  • Supplier Quality Strategy: Co-defined and implemented strategic supplier quality improvement plans based on analytics, performance trends, and gap analyses.
  • Claims & Defect Costs: Directed preventive measures for serial quality issues and successfully negotiated defect cost recoveries with suppliers.
  • Root Cause Analysis: Commanded deep problem-solving investigations utilizing structured methodologies like 8D, PSS, Ishikawa, and 5-Why analysis.
  • Supplier Audits: Regularly performed supplier visits, control plan audits, line walks, and SPC/QMS verifications to ensure corrective action sustainability.
  • NPD Integration: Contributed to localization and export of New Product Development (NPD) projects, assuring correct measurement validation and safe deployment.
  • Quality Drive Program: Formulated and introduced the "Integrated Quality Enhancement Drive" to elevate supplier QMS maturity, product component logic, and manufacturing alignment.

Graduate Engineering Trainee - PMQ @ Bosch Electrical Drives India Pvt Ltd.

Jul 2022 - Jul 2023

Engaged in Purchasing Management Quality (PMQ) specifically driving operations for the In-Hub EV Motor Project.

  • EV Technology: Acquired intensive domain experience with EV motor technology, executing critical technical discussions with global suppliers.
  • APQP/PPAP Audits: Managed and audited all APQP/PPAP procedures, reviewing control plans, PFMEA, and validating customer quality requirements.
  • ICL & Documentation: Developed the Important/Special Characteristics List (ICL) in active cooperation with component manufacturers.
  • PPAP Evaluations: Evaluated all supplier PPAP submissions, initiated container deployment in IQS, and archived ISIR records.
  • Capability Studies: Performed comprehensive statistical capability studies (SPC, MSA), analyzed system variances, and initiated key counter-measures.

Production Supervisor @ Sun Tools (OJT)

Sep 2021 - Jun 2022

Supervised factory production lines manufacturing industrial equipment and precision machine tools.

  • Line Supervision: Supervised daily assembly and machining operations for industrial products including work rest blades for centerless grinding machines, engine valves, and tools.
  • Workflow Optimization: Monitored output KPIs, ensured team safety, and maintained stringent quality inspections inside tool rooms.

Trainee @ Delphi-TVS Technologies Ltd (Internship)

May 2021 - Aug 2021

Assigned as a trainee in the high-precision fuel injector assembly line.

  • Automotive Assembly: Gained foundational manufacturing experience in fuel injection technology, diesel fuel pumps, and filters.
  • Process Compliance: Standardized production line practices, monitored testing machinery, and studied high-pressure diagnostic systems.

Skills & Certifications

A deep stack of technical knowledge, quality engineering tools, CAD software proficiency, and organizational certifications.

Professional Certifications

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Lean & Six Sigma Black Belt

Structured DMAIC problem solving

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CMM Certification (Mitutoyo)

Coordinate Measuring Machine programming

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Basics in FMEA (BOSCH)

Failure Mode and Effects Analysis

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Basics in Power BI (Skill Nation)

Business intelligence & data reports

Quality & Methodology

Quality Tools (SPC, MSA, Cmk, GD&T, 8D, 5S, 7QC) 95%
APQP / PPAP & FMEA Documentation 90%
Manufacturing (Casting, Machining, Molding, Stamping) 85%
Automotive Systems (EV Motors, IC/CI Engines, Injectors) 80%

CAD & Analytics Software

AutoCAD Creo Parametric SolidWorks Catia V5 ANSYS Power BI SAP ERP MS Excel (Advanced) MS Project

Soft Skills

Dedicated Contributor Excellent Communicator Analytical Thinker Team Coordination Multi-tasking Under Pressure

Key Engineering Projects

Selected projects highlighting mechanical design capabilities, prototyping, and scientific testing.

Award Winner 🏎️

Rally Car Design & Build

Participated in RCDC (Rally Car Designing Championship), Rajasthan

Led mechanical components calculation and structural design for a custom rally vehicle. The car achieved high performance indicators and was awarded **"Best Acceleration"** at the championship.

Research Study 🔬

Dimensional Accuracy in 3D Printed Model

Fluid Mechanics and Prototype Precision

Designed and fabricated a 3D-printed component containing nano- to macro-level test holes. Analyzed the geometrical accuracy of the print and studied fluid flow characteristics, velocity, pressure distribution, and fluid shear stress parameters.

Education

2018 - 2022

Bachelor of Engineering (B.E. Mechanical)

Aalim Muhammed Salegh College of Engineering

CGPA: 8.63
2017 - 2018

Higher Secondary School Certificate (HSC)

Velammal Mat Hr Sec School

Percentage: 89.6%
2015 - 2016

High School Education

Velammal Mat Hr Sec School

Percentage: 93.4%

References

JP

Mr. J.B Parameswarappa

Senior Manager (M/PPE-IN M/PQA-Chi) Bosch Electrical Drives India Pvt Ltd Parameswarappa.mico@in.bosch.com
BM

Mr. Balaji M

Manager (M/PMQ7-ED) Bosch Electrical Drives India Pvt Ltd Balaji.M@in.bosch.com

Let's connect & collaborate!

Have an open quality assurance role, a supplier development project, or need CAD design expertise? Reach out directly!

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Call Me +91 6382597814